Belt Shield rubber belt repair system is a fraction of the cost compared to replacing a conveyor belt or other conventional repair options and is applied fast, leaving you with a much more durable conveyor belt surface. Saving your rubber belt replacement costs and reducing downtime of your conveyor system.

Our polyurea options are specifically developed for high abrasion, elongation and tensile strength, such that the polyurea repair will last longer than the original belt.

The primer is a unique primer developed by us to require no solvent, and to adhere to rubber (and other difficult substrates) so well that the existing rubber is the weak point.

Belt Shield rubber conveyor belt repair isn’t just about the products though. We can provide a complete solution:

• Surface preparation solutions
• Primer and polyurea
• Spray machines setup specifically for the BeltShield products
• Specification
• Applicator Training
• Project Management

We can even provide a turn-key repair solution for your preventative conveyor belt maintenance or repair, or we can set your business up so you can complete the conveyor repair works in-house, with full support.

Some things to consider:

Cost comparison:

How much does your busines spend on rubber conveyor replacement each year? For many companies, it is the largest expense behind wages. If you were able to reduce those costs to as little as 10% of the current rubber belt replacement costs, how much would that save your business?

What about downtime losses? These normally far out-weight the cost of the belt replacement. In most cases, belts are shut down for less than 6-12 hours for repair using BeltShield, as opposed to days for replacement. 

Safety:

Worried about safety of application on a running conveyor belt? We have robotic spray solutions, and solvent free products, and we have the best applicator training system in the business.

Performance:

We have a range of polyureas that range from standard, lower cost solutions for low wear, through to extremely high wear resistant products. We also have a fire resistant polyurea for application on underground conveyors or on belts that are at risk of catching fire. Of course, they are all designed to have no brittle phase during cure, so they won’t crack when going around the rollers mere seconds or minutes after spraying onto the surface.

Our early testing showed a number of other key features that were required in the products to avoid peeling. Adhesion was a big factor and hence the development of the unique ShieldPrime SP primer, which ensures the rubber is the weakest link. If this is not the case, the polyurea can peel off in sheets and damage or clog the conveyor belt system. Other primers, including solvent based polyurethane and intercoat primers are not as reliable across a range of conveyor types and conditions. Nano primers have been tested and have a number of downsides, including the high solvent content and temperature sensitivity.

To determine which solution is best for you, just answer a few questions here or contact us: